Building the dump-o-maticThe dump-o-matic is a cup on a counterweighted pivot that tips over once it's full of marbles. The tricky part is counterweighting it just right so that it won't dump the marbles until it's full and will dump it's entire contents before tipping back up.
The inside of the dump-o-matic is made by drilling a 1 3/8" (35 mm) hole in a piece of wood 39 mm thick. The hole is drilled before cutting the outside shape of the cup. You could also make the cup on a lathe, but this method is quicker.
With the dowel inserted, it's time to drill the hole that the dump-o-matic will pivot on. This hole goes through the block as well as the dowel, so it has to be drilled after the dowel is inserted. The hole should be just larger than the nail that will be used for the shaft.
Next making the mounts for the dump-o-matic. I'm tracing around the outline of the paper template onto a 1 cm thick piece of wood. I didn't bother gluing this template on - just tracing around the edge. I also punched a divot where the pivot is to make that location on the wood. As with most other parts, I cut the mounts out on the bandsaw.
Drilling the mounting holes. First I'm drilling a 1/4" (6 mm) hole about 12 mm deep. This hole will allow the screw head of a #4 1" (25 mm) countersink screw to sit below the surface so that the 1" screw will be long enough.
Now marking the screw hole locations on the back of the pin board. I clamped a back-view template onto the pin board to guide me in positioning the mount. Then, with a #4 screw in the hole, I'm tapping the back of the screwdriver with a hammer to transfer a divot into the back of the pin board for where I need to drill the pilot hole.
I have the hole locations marked on the paper template, but marking them from my actual pieces ensures that the mounts will be aligned correctly even if my mounting holes aren't.
Different nuts slipped onto the end of the dowel. The first and last nut on the shaft are 3/8" 16 TPI nuts that fit just barely tightly on the shafts, while the middle two nuts are 3/8" 24 TPI (fine thread) nuts. The finer 24 TPI threads are shallower than the 16 TPI threads, so the minor diameter is slightly larger and the nuts slide on the same dowel that the other nuts bind on. This allows for some adjustment. By moving the top nut closer to the pivot, the middle nuts can slide. This can be useful, as the nuts will slide towards the pivot while the cup is dumping. That in turn reduces the amount of leverage they apply, so the counterweight can be adjusted to ensure that all the marbles dump out of the cup before it rights itself again.
Next: Clanking iron
Back to Marble machine 2.1