The clanking ironThe pin board drops marbles onto the dump-o-matic and the clanking iron.
The clanking iron is a piece of 1" (25 mm) angle iron acting as a V-channel to guide the marbles to the back of the machine. The angle iron is loosely mounted so that it can vibrate freely to make more noise.
A small V-block cradles the angle iron. This V-block would be a bit tricky to cut on the table saw. But with the block only 5.5 cm long, it's easy enough to cut it upright out of a block of wood on the bandsaw. The block is oriented with the grain up and down.
Cut the V first, and cut it away from the larger block last.
The piece of angle iron is 11.5 long. Here I'm using a center punch to make a divot in the side of this angle iron, 1 cm from the edge and half way along its length. The divot is to help start the hole in the right spot.
I marked the location of this hole by placing the angle iron and its padding into the V-block, then using an awl to punch through the mounting hole in the angle iron to make a divot in the wood.
I glued this together, but I realized afterward that I would have been better off using two screws instead. It turned out to be quite tricky getting everything together. The angle iron really gets in the way of screwing on the part that holds the angle iron. I changed the plans to have this joint as screwed instead of glued so that the V-block and angle iron can be added last.
To mark the pilot hole locations in the bottom of the pin board. I positioned the clanking iron mount, then turned it over and punched through the mounting holes with an awl to mark where the pilot holes need to be drilled.
This is where assembling it becomes tricky. The clanking iron obstructs the screws that mount the pin board on the support arm. So I'm attaching the pin board to the support arm before attaching the clanking iron.
So I made a guard by bending a relatively thin piece of coat hanger wire. This guard prevents the marbles from rolling off the top end of the clanking iron. It also prevents the marbles from bouncing off the side of the clanking iron.
If you don't have any coat hangers to use, any piece of wire about 2 mm in diameter would be perfect.
The wire is mounted in two small holes drilled into the pin board. Drilling the holes is tricky. I pre-punched the holes with an awl, then used a small (1/32") drill to drill a pilot hole, then the larger hole for the wire. I drilled a small pilot hole first because the smaller drills will follow the divot from the awl more easily. Once a pilot hole is there, the larger drill will follow it.
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