Lego domino row building machine
The new machine is an improvement on the original one. Primarily, it's more compact. The first machine from way back was an experiment and I never went back to optimize it. With this machine I already knew that the concept worked so I focused on trying to make it as compact as possible.
The machine works by having a magazine of dominoes that is dragged along the table and a slider that moves back and forth sliding one domino out of the magazine at a time. All along, the machine is driving forward, which causes the released dominoes to be spaced out.
The key idea that makes the machine work is that the magazine is just a row of dominoes dragged along the table. This avoids the problem of having to somehow lower the dominoes onto the table. My first unsuccessful attempts back in 1985 involved dropping the dominoes out of the magazine onto the table. But the impact of dropping the dominoes would often cause them to tip over, with ruinous consequences.
I used an old tape deck motor for the drive. I'm powering it off of a long wire to a home made benchtop power supply. A Lego motor would have been more elegant but I didn't have one handy. All Lego motors have some built in reduction gearing, so the first belt and pulley would have been unnecessary.
The tape deck motor is fairly heavy, which helps give the machine enough traction. Putting the batteries on board the machine would have been a sensible thing to do, not just to add weight but also avoid the nuisance of having to worry about what the wire dragged by the machine might knock over. But I didn't have batteries or a battery holder handy.
The domino releasing mechanism is a little bit tricky. I made my domino blocks to be just slightly less than one Lego stud (8 mm) thick and slightly less than three studs (24 mm) wide. To push the dominoes out reliably I needed a stop for the dominoes that was not exactly on a stud boundary. In retrospect, if I had made my dominoes just over one stud thick it would have been simpler. I could have had an opening on the side that was two studs wide, and push out one domino with a slider that was one stud wide. With 9 mm thick dominoes, a two stud opening of 16 mm would prevent a second one from being slid out, and a one stud thick slider would never catch a second domino by accident.
But I hadn't thought this part fully through when I made my blocks. And besides, the thinner blocks are more elegant.
What I ended up doing is to make an opening that was effectively one and a half studs wide by restricting the front of the opening where the slider is by half a stud with some Lego pieces mounted at an odd angle. You can see the bit that sticks out in a funny way on the bottom and the side-mounted yellow piece on the red 1x2 brick with a hole in it.
I found that it's very important to push the dominoes forward along the table as close to the bottom as possible. Pushing the dominoes at the middle will cause them to tip over inside the magazine once it gets low. That in turn causes the slider to jam and the machine to disassemble itself.
This partially disassembled photo shows how the pushing slider is just two prongs for the part that pushes the dominoes out so that there is room for the fixed bits of Lego that prevent the dominoes from moving forward too far.
The slider is activated by the connecting rod attached to the big 40-tooth gear. Smooth sliding is achieved with the little stud-less 1x2 tiles on top of the slider. The base plate that the slider slides on also has 1x2 tiles.
The smooth stud-less tiles are really handy for mechanisms like that. It's too bad most of the Lego Technic sets don't include them.
I used some pieces of 45-degree Lego roof tiles for the sides of the domino magazine. This makes it easier to get the dominos into the machine quickly. The machine uses up a lot of dominoes and I tend to refill it on the fly.
The machine's gearing is very straightforward. The motor drives a pulley, which drives an 8-tooth gear on the other end of a shaft. The 8-tooth gear drives the 40-tooth main gear that has the connecting rod mounted to it. Every 5 turns of the pulley is one turn of the crank, one back and forth cycle of the slider, and one domino released.
The 40-tooth crank gear also drives a 24-tooth gear on the same shaft, which drives a 24-tooth crown gear. That 24-tooth crown gear drives an 8-tooth pinion which meshes with a 40-tooth gear on the main axle with the drive wheels on it.
That makes for a 5:1 reduction from the crank to the main axle so that the machine releases five dominoes for every turn of the drive wheels.
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