Hold down clamp and fence
A This is the one I made for the pantorouter, though I built it before I announced the machine, so I put it on the slot mortiser.
B Hold down clamp for the metal pantorouter. Works nicely, but doesn't press down hard enough, so I also need to constrain the workpiece from moving side to side.
C Welding clamp. I used this one on the pantorouter XL. The nice thing about it is that it can be slid through a relatively small hole in the table. No article, you can see it used here.
D Bessey lever clamp. Fits in the slots on the metal pantorouter. Kind of expensive. I have used it on my slot mortiser at times too, putting it through a hole in the table with a special block that fits under the table to hold the bottom part in place.
F Dovetail slot clamp, which fits in dovetails milled into a piece of wood. I think this is better than a T-track screwed into the table. But if there is a gap in the stock where the clamp is, there is risk of tearing apart the dovetail (at right).
G A holddown from a power tool (I got this at a yard sale)
H Micellaneous clamp pieces I'm thinking of using for the next one.
Then there is this adjustable C-clamp, a really oddball clamp that I bought on clearance. I need a big slot in the table to put it through, but then I can slide the pieces together around the table and use it as a hold down. But I don't think you can buy one of these anymore, so that's not a solution.
The screw from this one is from a cheap C-clamp.
I had a busted bar clamp kicking around (the casting broke where it attaches to the bar, so it was no longer usable as a clamp). I cut off the part that I wanted to re-use with an angle grinder. I also drilled a hole in the side of the clamp for securing it to the wood.
If you have to start with a new clamp, I'd recommend using a C clamp like I did last time.
I cut a piece of 3/8" (M10) threaded rod to hold the clamp to the table. I always grind a slight taper on the ends, which makes it easier to put a nut on and also grinds away any bent threads from cutting it off. (Yes, I know the trick about putting a nut on first and using that to straighten the threads, I just find that unnecessary.)
I pressed the T-nut in with a vise.
Next I needed to drill holes in the table to be able to attach this clamp, but where to put the holes depends on the fence. So first I had to finalize the new fence design.
Pantorouter fenceI cut the shape for the main body of the fence straight out of a larger piece of baltic birch plywood, then re-cut the straight cuts on the table saw to make sure it was square.
Trying out the new fence. The clamp attaches through a slot in the fence. Attaching the clamp helps to secure the fence. The second slot in the fence is for an extra screw and knob to help secure it, though I didn't find that necessary this time.
I then flipped the follower over, with the bearing running along the outside of the template for cutting the tenon (whereas before I had the pin-end of the follower in the slot of the template). I proceeded to cut a tenon to fit into the mortise I just made.
Back to the Pantorouter