Building an air raid siren, continuedContinued form part 1
Making the siren statorNext, I cut out the plywood for the stator.
This whole siren involved cutting a lot of big holes in plywood, which I can't do with a bandsaw. So I used my scrollsaw. I'm no fan of scrollsaws, but I still prefer them to jigsaws.
The way a siren works is that the rotor is like a fan impeller, and centrifugal force drives the air outwards. But the rotor blades and the gaps in the siren's stator intermittently line up and don't line up, which causes pulsating air flow. That in turn causes pressure waves in the air, which is, of course, sound!
But I didn't spin it up to full speed. If something became loose, and the stator somehow touched the rotor, I figured the whole thing would start chattering like a bearing and self-destruct in a fraction of a second.
So best to make it all sturdy before a full speed test.
I made another ring-layer to go on top of those two layers, but didn't take any pictures of that.
Putting it togetherWith the rotor and stator complete, it was time to figure out how to mount it all together.
I just left the motor mounted to the board I had used as a temporary mount and made two brackets to hold the stator upright.
I used thin pieces of wood as spacers to position the stator so that the gap was even all around.
I was still afraid of the rotor striking the stator and starting to chatter inside. So I added two diagonal pieces to the back of the stator plate to brace against the front of the motor, just to give the whole assembly a bit more rigidity if something bad were to happen.
It was loud, although not deafeningly so. At least, my ears were hurting less than they would after spending half an hour in a nightclub with loud music (I find that sort of thing physically painful after a while). But then again, I only spun the siren up for a few seconds at a time.
Looking at a recording without AGC (automatic gain (volume) control for the sound), I can say that it's somewhere about 45 dB louder than normal conversation. And definitely loud enough that it's probably unwise to spin it up in my backyard.
I also thought of various ways to tweak it to make it even louder, but then again, this siren already exceeds my nonexistent air raid sirening needs.
I imagine I'll leave the siren together until I need that motor for something else, and then I'll probably hang the wooden parts of it up in the garage somewhere.
It really isn't a useful project, but Halloween is coming up. This will be fun to try on some unsuspecting trick or treat-ers! I'm hoping Halloween will be an acceptable excuse for spinning this monster up in outside in the city!
Marble machine 2.1
(another noise maker)
Building a blower for a
small dust collector
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